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 Fassett Studios 1:48 Corrugated Roofing Tool
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eTraxx
Fireman

USA
1947 Posts

Posted - 07/08/2012 :  2:36:08 PM  Show Profile  Visit eTraxx's Homepage  Reply with Quote
The 'Tips and Tricks' section of PaperModelers.com is an excellent way to pass some time with some interesting ideas. Following my own advice I found a thread titled Corrugations made easy .. linked to on a Brit forum. This links to a website, Fassett Studios and his modeling tools" .. where clicking the links takes you to eBay .. and clicking through .. found Scale Corrugated metal making die SET - O (1/48) scale. He has other scales .. and other tool also.


Report follows:

Fassett Studios 1:48 Corrugated Metal Die - $8.99 including shipping -

What I got:


  • An instruction sheet for those that can't figure out that you either (1) rub the foil against the corrugations .. or (2) press the foil between the two dies.

  • Two plastic dies

  • A 1:48 triangle (freebie)





Everything out of the plastic and a piece of 4-ft x 8-ft aluminum waiting. The back of the dies has a pattern on it ...


The die. The corrugations are triangular you notice - CNC milled?


The top piece was formed by rubbing my thumb over the aluminum and pressing into the die. The lower one by pressing the aluminum foil between two dies. The bit on the right is from rubbing the foil against the textured back of the die.


Interesting. The one on top is from rubbing the foil against the die and the one underneath from pressing the foil between the two dies .. and the bit on the right the one from rubbing the foil against the textured back of the die.


.. and the freebie triangle

anubis51
Crew Chief

Australia
932 Posts

Posted - 07/08/2012 :  5:20:57 PM  Show Profile  Reply with Quote
Hi there Edward,

Thanks for the heads up on this product. Looks to be interesting.




I used a similar (home made) system many years ago to corrugate HO aluminium foil, and found it also turned out quite well. As you can see, it was a couple of sheets of Northeastern's corrugated siding. (Dunno whether it is still available or not...)

The trouble was though, that the foil is soooooo flimsy that it damages too easily, just with a slip, a crease, or an errant fingernail.

Once damaged, the stuff is impossible to rectify - especially once it has been applied to a model roof.

I tried some heavier gauge foil, but it didn't fold as readily as the thin stuff.

Result?

I no longer make my corrugated iron from foil....


Good luck with it, though.


John





Time is the Gauge of Existence
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Frederic Testard
Engineer

France
16456 Posts

Posted - 07/09/2012 :  04:16:35 AM  Show Profile  Reply with Quote
Looks like a very interesting tool, but I have always wondered how one could avoid the problems mentionned by John when working on this kind of thin material.

Frederic Testard
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eTraxx
Fireman

USA
1947 Posts

Posted - 07/09/2012 :  07:30:31 AM  Show Profile  Visit eTraxx's Homepage  Reply with Quote
quote:
Originally posted by Frederic Testard

Looks like a very interesting tool, but I have always wondered how one could avoid the problems mentionned by John when working on this kind of thin material.


I want to get my hands on some Food Service Aluminum Foil. This REALLY heavy foil isn't that you see at the supermarket but used by the food service industry.

Trying to figure out online just how heavy the foil is .. is doubtful as they seldom give the thickness (in mills). Example - this product just says "Heavy-Duty". Ok. Clicking through to the buying guide tells us that the 'Heavy Duty' is .009 (gauge?)

The best I can tell from that is that the 'Heavy Duty' foil is half-again as thick as 'Standard Duty'.

Need to check locally for a food-service business
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Tabooma County Rwy
Fireman

USA
4195 Posts

Posted - 07/09/2012 :  12:24:39 PM  Show Profile  Reply with Quote
Ed,

I recently purchased several clear plastic triangles (the ones with the wide base so they will stand up by themselves) from Fassett Studios, and I also bought a set of (1/87) corrugated metal making "dies", although I haven't used them yet. Years ago I tried making my own corrugated metal from cooking foil, using the Northeastern "corrugated" siding as dies. Didn't work very well - the foil is too easily bent, as John said. I think you are on the right track, looking for a restaurant supply place, though. Fassett Studios has some neat stuff in their catalog.

Al Carter
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Glen Haasdyk
Crew Chief

Canada
777 Posts

Posted - 07/14/2012 :  12:28:03 AM  Show Profile  Reply with Quote
I bought the HO version off Ebay a couple months back but I haven't used it yet. I have a mine structure that I want to re-roof using it.
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Quark
New Hire

38 Posts

Posted - 07/22/2012 :  10:53:29 AM  Show Profile  Reply with Quote
I made my own such a tool. If you use kitchen aluminim foil its easy to damage. Simple solution, fill back side with white glue wait to dry, better is casting resin. Then cut and use.

Andy
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Glen Haasdyk
Crew Chief

Canada
777 Posts

Posted - 07/22/2012 :  12:44:28 PM  Show Profile  Reply with Quote
That's a good idea, I'll have to try it.
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eTraxx
Fireman

USA
1947 Posts

Posted - 07/22/2012 :  1:52:48 PM  Show Profile  Visit eTraxx's Homepage  Reply with Quote
A thread on Paper Modelers covers making aluminum clad card stock. You will have to register I believe to see the graphics but .. heck .. this is ONE website that anyone interested in scratch-building really needs to be a member of .. if for no other reason then the tips section.

I got a feeling that this would work great for making corrugated metal in scale.
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UKGuy
Fireman

USA
5428 Posts

Posted - 07/23/2012 :  11:57:16 AM  Show Profile  Visit UKGuy's Homepage  Send UKGuy a Yahoo! Message  Reply with Quote
Try down the baking aisle or the kitchen aisle at the supermarket and grab some of the disposable foil baking pans or roasting pans.

This metal foil is as thick as the purchased corrugated material.

It provides very sturdy and useable corrugated panels.

Regards,
Karl.A


Edited by - UKGuy on 07/24/2012 02:34:04 AM
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Quark
New Hire

38 Posts

Posted - 07/24/2012 :  11:45:38 AM  Show Profile  Reply with Quote
I like this explaination to glue paper and foil thank you Edward. But plain paper without foil works to make weathered metal panels. Because in weather process, it goes fast from silver to gray to gray with rust streaks and last all rust. Panels are silver only when very young. Paper is easy to paint and work on!

Andy
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